Tile Press
1220mm/1450mm & Squire Tile Press Roofing Profile
Machine Layout
Technical Information
- GENERAL SPECIFICATION FOR ROOFING LINE PRODUCE 1220mm-1450 mm & squire Tile press Profile
| Line Offered Is Designed To Process Material As Below | |
|---|---|
| Type of material to be Processed | PPGL / PPGI / NCGI |
| No. of Station | 24 |
| Max Width of Coil | 1450 mm |
| Min. Width of Coil | 1220 mm |
| Max thickness of coil | 0.8 mm |
| Min. thickness of Coil | 0.35 mm |
| Variable Line Speed | 0 TO 25 mtr. / min |
| Automation level in performance | P.L.C CONTROLLED LENGTH |
| Accuracy Level | Length : +/- 2 M.M. BEND /TWIST : 1.5 MM/MTRDIMN : +/- 2 M.M |
Equipment List :-
- De Coiler 10 MT capacity – (Hydraulic) 2. Roll Forming Machine – (24 stand ).
- Roll Tooling –
- Hydraulic profile cutting press.
- Hydraulic Power Pack.
- Run out Table.
- PLC type control panel.
- Film guard attachment & Back Side Cutter
- Tile press 1220 & 1450 mm
| 1) De Coiler :-10 Ton Capacity | |
|---|---|
| All steel body construction | |
| Mandrel rotation | Automatic |
| Mandrel expansion by | Automatic |
| Loop System | Automatic |
| Breaking | Simple Brake |
| Max Width of Coil Can be Loaded | 1450 mm |
| Min width | 1220 mm |
| Drum nominal dia | 500 |
| Drum expansion range | 470 to 550 mm |
| Max. weight of coil can be loaded | 10,000 kg |
| Motor | 5 Hp |
2) Roll Forming Machine
- Fabricated machined bed.
- Plate type work station option
- ➢ All roll shaft mounted on Ball Bearing
> shaft material EN-8 Roll EN 31
- Entry guides with vertical guide rolls & lateral movement manual screw type.
- Intermediate side guides with vertical guide rolls & all lateral movement manual screw type.
- Roll tooling material suitable for PPGI coil.
- Roll tooling manufacturing on C.N.C. machines.
- Drive Mechanism will be chain drive.
| Roll Forming Machine | |
|---|---|
| No. of workstation | 24 |
| Max width of coil | 1450 mm |
| Min. Width of coil | 1220 mm |
| Max. Thickness of coil | 0.8 mm |
| Min. Thickness of coil | 0.35 mm |
| Centre distance of lower shaft to base plate | 150 mm |
| Horizontal distance between two stations | 450 mm |
| Max. Vertical Cent. Dist. Between lower to upper shaft | 300 mm |
| Motor And Gear Box ABB MAKE | 15 Hp |
3) Roll Tooling
Forming Rollers material suitable for PPGI material super polished for long life & production without marking on profile. Above Configuration Roller suitable for profile as per following.
4) Hyd. Profile cutting press:- Ignis type Cylinder Type Hydraulic
Cutting when profile ready as per require length +/- 2 mm and very good line speed. Press is designed for without slug while cutting.
- Fabricated heavy duty base frame .
- High speed operation.
- Linear guide brass bush very useful when machine running high speed and constantly.
- Press is adjustable in 2 axis for align with profile output.
- More strength through Rack and pinion.
| Hyd. Profile cutting press:- Ignis type Cylinder Type Hydraulic | |
|---|---|
| Working capacity | 20 Tons |
| Hydraulic Power Pack | 120 Liters |
| Pump | 01 |
| Filter | 01 |
| Solenoid valve : | 02 nos. |
5) Hydraulic Power Pack
- Tank Fabricated Capacity 120-Lts
- Motor 5 HP 3face 1440 rpm F class flange ABB
| Hydraulic Power Pack | |
|---|---|
| Pump | 1P series 27 LPM Dowty |
| Section filter | SC3 - 30 (Hydro line) |
| Return line filter ➢ Level Gauge LG-03 (Hydro line) | T1 F2-08-B25 (Hydro line) |
| Working pressure | 90 Kg/Cm2 |
6) Run out Table
- Roller type Run out Table
7) Electrical and Integration
destined for Electrical controlling of line equipment.
Fabricated sheet metal enclosure.
Easy accessibly mounting of components.
PLC control mechanism system for high accuracy in length control.
Front panel with operator interface, push button panel, operating &indicators.
For ease of operation operator pendent can be at difference desired place on line.
Mains with 3 phase 4 wire necessary protections shall be arranged by us near main panel console.
| Hyd. Profile cutting press:- Ignis type Cylinder Type Hydraulic | |
|---|---|
| Working capacity | 20 Tons |
| Hydraulic Power Pack | 120 Liters |
| Pump | 01 |
| Filter | 01 |
| Solenoid valve : | 02 nos. |
| Plc & Control Panels | |
|---|---|
| HMI 4” X 6” Touch Colour screen | 01 |
| Variable frequency Drive ( VFD) Delta Make | 01 |
| PLC Delta Make | 01 |
| Encoder Delta Make | 01 |
| Contactor, relay, SMPS | 01 |
| MM & Feet in length | |
| 5 length & Piece | |
| Auto Single Piece System | |
| Auto Breaking System | |
| Power Cut Start to same length | |
| Auto machine length counting |
Features
- Shaft with double bearings for high strength.
- Back cutter for change coil colour.
- Lamination unit with synthetic rubber.
- Control panel with new design.
- Delta make drive with PLC.
- Yuken make hydraulic valve.
- ABB make motor for long life.
- 400×180 heavy I-beam with heavy 12mm thick fabricated body.
- 10 different sizes for easy and fast production.
- Easy to operate and fully automatic machine.
- 7” HMI (touch screen) with very good graphics quality.
> 20mm Plate Fabricated Body Stand