Thrie Beam W Beam
| Technical Specification | |
|---|---|
| Type of material to be process | CR/HR/GP |
| No. of station | 18 station |
| Steel Boday Stretcher | 450/765 MM I BEEM |
| Heavy Stend Material | 50x50x550 (mm) |
| Bearing | FAG |
| Housing | 60x160x250 (mm) |
| Forming speed | 8-10 meter/min |
| Roller material | EN –31 WITH HARDNING |
| Motor | 40 HP (1 pic.) |
| Main motor with Gearbox | 40 HP (1 pic.) |
| Gearbox | 4 HP ( 16 Pic.) |
| Voltage | 440V-50HZ-3 Phase |
| Cutting system | Post, Hydraulic, Automatic |
| Length of machine | 40 - 50 feet approx |
| Weight of machine | 25-28 Ton approx. |
| Maximum Material thickness | 2 mm to 3 mm |
| Maximum width of coil | 800 mm |
| Accuracy level | Length ±3mm Bend or twist ±5 mm/meter dimension ±3 mm |
| Equipment | |
|---|---|
| De-coiler | Hydraulic |
| Entry gauge | Screw type manual |
| Leveller | 4 roller Lower & 3 Pressure roll |
| Capsule Punching press | Hydraulic |
| Main Roll forming machine | 18 station |
| Cutting press | post cutting, Hydraulic |
| Control panel | Delta |
| Hydraulic power pack | ABB motor, Yukon make valve |
| Run out table | Heavy |
| power pack | 2 pis.(1 decoiler,1 roll forming) |
| De-Coiler (Hydraulic) | |
|---|---|
| Type | Hydraulic (10 ton) |
| capacity | 10000 KG |
| Coil Id | 510 mm |
| maximum coil width | 800 mm |
| Main body | heavy fabricated |
| Drum expansion length | 470-530 mm |
| Motor | 5 HP |
| Power pack | 5 hp |
| Main Roll Forming Machine | |
|---|---|
| Fabricated machine bed | |
| Stand Bracket type | |
| Entry guides movement manual. | |
| Roll tooling material EN-8 with Harding, cnc turning and hardcore plated. | |
| Drive mechanism by chain drive. | |
| Motor | ABB or equal ant |
| Main motor with Gearbox | 40 HP |
| Material thickness minimum | 2.0 mm |
| Material thickness maximum | 3.0 mm |
| Maximum width of coil | 800 mm |
| Shaft diameter | 100 mm |
| Power pack | 20 hp |
| Cutting Press | |
|---|---|
| Type | Hydraulic |
| cutting | Post cutting |
| sensor | proxy type |
| cutting die material with hardening | WPS |
| Hydraulic Power Pack | |
|---|---|
| Tank fabricated capacity | 400 letter |
| Motor | 20 HP, 3 phase,1440 RPM ,Flange ,ABB |
| Direction control valve | NG-06-24V-DC (Yukon) |
| Pump | 1P series 27 LPM Duty |
| Section filter | SC3-30 (Hydro line) |
| Return line filter | T1-F2-08-B25 (Hydro line) |
| Level gauge | LG-03 (Hydro line) |
| Control Panel | |
|---|---|
| Drive | VFD |
| HMI | Delta 7" |
| HMI 10” X 10” Touch Color screen | 01 |
| Encoder | delta |
| contactor, SMPS, Relay | |
| Auto single piece system | |
| Auto machine length counting | |
| Fabricated sheet metal enclosure | |
| Easy mounting of components | |
| PLC control mechanism system for high accuracy in length control | |
| Front panel with operator interface, push button panel, operating indicators | |
| protections shell be arranged by us near main panel console. |