Roofing 1450 mm

General Specification
Type of material to be ProcessedPPGL / PPGI / NCGI
No. of Station24
Max Width of Coil 1450 mm
Min. Width of Coil 500 mm
Max thickness of coil0.6 mm
Variable Line Speed0 TO 25 mt / min
Automation level in performanceP.L.C CONTROLLED LENGTH
Accuracy Level Length: +/- 2 M.M.
BEND /TWIST : 1.5 MM/MTR DIMN : +/- 2 M.M.

Equipment List

(A) Roll Forming Machine

De Coiler 10 MT capacity – (Hydraulic)

Roll Forming Machine – (24 stand).

Roll Tooling –

Hydraulic profile cutting press.

Hydraulic Power Pack.

Run out

PLC type control pane

Detail Line Specification

1) De Coiler ( 10 MT Capacity )
All steel body construction
Mandrel rotationAutomatic
Mandrel expansion byAutomatic
Loop SystemAutomatic
BreakingSimple Brake
Max Width of Coil Can be Loaded 1450 mm
Min width500 mm
Mandrel face length1400 mm
Drum nominal dia500
Drum expansion range470 to 550 mm
Max. weight of coil can be loaded10,000 kg
2) Roll Forming Machine
Fabricated machined bed
Plate type work station option
All roll shaft mounted on Ball Bearing
Roller shaft material EN-8 hardened and ground
Entry guides with vertical guide rolls & lateral movement manual screw type
Intermediate side guides with vertical guide rolls & all lateral movement manual screw type.
Roll tooling material suitable for PPGI coil
Roll tooling manufacturing on C.N.C. machines
Drive Mechanism will be chain drive
No. of workstation24
Max width of coil1450 mm
➢ Min. Width of coil500 mm
Max. Thickness of coil0.6 mm
Min. Thickness of coil0.3 mm
Center distance of lower shaft to base plate150 mm
Horizontal distance between two stations450 mm
Length of The Machine38-40 ft Approx
Max. Vertical Cent. Dist. Between lower to upper shaft300 mm
Motor And Gear Box ABB MAKE
ABB, Crompton, Godrej)
15 HP

3) Roll Tooling

Forming Rollers material suitable for PPGI material super polished for long life & production without marking on profile. Above Configuration Roller suitable for profile as per following.

4) Hyd. Profile Cutting Press:- Ingis Type Cylinder Type Hydraulic Post Cutting Unit

Cutting when profile ready as per require length +/- 2 mm and very good line speed. Press is designed for without slug while cutting.

  • Fabricated heavy duty base frame.
  • High speed
  • Linear guide brass bush very useful when machine running high speed and
  • Press is adjustable in 2 axes for align with profile
  • More strength through Rack and
Hyd. Profile cutting press:- Ingis type Cylinder Type Hydraulic Post Cutting Unit
Working capacity 20 Tons
Hydraulic Power Pack100 liters
Pump01
Filter01
Solenoid valve02 nos

5) Hydraulic Power Pack

  • Tank Fabricated Capacity 100-Lts
  • Motor 5 HP 3face 1440 rpm F class flange ABB
  • Direction control valve: – NG-06-24v DC (Yuken)
  • Pump: – 1P series 27 LPM Dowty
  • Section filter: – SC3 – 30 (Hydro line)
  • Return line filter: – T1 F2-08-B25 (Hydro line)
  • Level Gauge LG-03 (Hydro line)
  • Working pressure: – 90 Kg/Cm2

6) Run out Table

Roller type Run out Table

7) Electrical and Integration

PLC & CONTROL PANELS

  • destined for Electrical controlling of line
  • Fabricated sheet metal
  • Easy accessibly mounting of
  • PLC control mechanism system for high accuracy in length
  • Front panel with operator interface, push button panel, operating &
  • For ease of operation operator pendent can be at difference desired place on
  • Mains with 3 phase 4 wire necessary protections shall be arranged by us near main panel console.
7)Electrical and Integration
HMI 7” X 7” Touch Color screen01
Variable frequency Drive ( VFD) Delta Make01
PLC Delta Make01
Encoder Delta Make01
Contactor, relay, SMPS01

Features:-

Shaft with double bearings for high

Back cutter for change coil

Lamination unit with synthetic

Control panel with new

Delta makes drive with

Yuken make hydraulic

ABB make motor for long

350×150 heavy I-beam with heavy 12mm thick fabricated

Easy to operate and fully automatic

7” HMI (touch screen) with very good graphics quality

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