Double Decker Machine With Tile Press
1220mm/1450mm Corrugation , Roofing & Squire Tile Press Profile Machine
Technical Information
- GENERAL SPECIFICATION FOR ROOFING LINE PRODUCE 1220mm-1450 mm Corrugation , Roofing & squire Tile press Profile
| Line offered is designed to process material as below | |
|---|---|
| ➢ Type of material to be Processed | PPGL / PPGI / NCGI |
| ➢ No. of Station | 24 |
| ➢ Max Width of Coil | 1450 mm |
| ➢ Min. Width of Coil | 500 mm |
| ➢ Max thickness of coil | 0.8 mm |
| ➢ Min. thickness of Coil | 0.2 mm |
| ➢ Variable Line Speed | 0 TO 25 mtr. / min |
| ➢ Automation level in performance | P.L.C CONTROLLED LENGTH |
| ➢ Accuracy Level | Length : +/- 2 M.M. BEND /TWIST : 1.5 MM/MTRDIMN : +/- 2 M.M |
Equipment List
- De Coiler 10 MT capacity – (Hydraulic)
- Roll Forming Machine – (24 stand ).
- Roll Tooling –
- Hydraulic profile cutting press.
- Hydraulic Power Pack.
- Run out Table.
- PLC type control panel.
- Film guard attachment & Back Side Cutter
9. Tile press 1220 & 1450 mm
Detail Line Specification
| 1) De Coiler -10 Ton Capacity | |
|---|---|
| ➢ All steel body construction | |
| ➢ Mandrel rotation | Automatic |
| ➢ Mandrel expansion by | Automatic |
| ➢ Loop System | Automatic |
| ➢ Breaking | Simple Brake |
| ➢ Max Width of Coil Can be Loaded | 1450 mm |
| ➢ Min width | 500 mm |
| ➢ Mandrel face length | 1400 mm |
| ➢ Drum nominal dia. | 500 |
| ➢ Drum expansion range | 470 to 550 mm |
| ➢ Max. weight of coil can be loaded | 10,000 kg |
| ➢ Motor | 5 Hp |
2) Roll Forming Machine
➢ Fabricated machined bed.
➢ Plate type work station option
➢ All roll shaft mounted on Ball Bearing
> shaft material EN-8 Roll EN 31
➢ Entry guides with vertical guide rolls & lateral movement manual screw type.
➢ Intermediate side guides with vertical guide rolls & all lateral movement manual screw type.
➢ Roll tooling material suitable for PPGI coil.
➢ Roll tooling manufacturing on C.N.C. machines.
➢ Drive Mechanism will be chain drive.
| Roll Forming Machine | |
|---|---|
| ➢ No. of workstation | 24 |
| ➢ Max width of coil | 1450 mm |
| ➢ Min. Width of coil | 500 mm |
| ➢ Max. Thickness of coil | 0.8 mm |
| ➢ Min. Thickness of coil | 0.2 mm |
| ➢ Centre distance of lower shaft to base plate | 150 mm |
| ➢ Horizontal distance between two stations | 450 mm |
| ➢ Max. Vertical Cent. Dist. Between lower to upper shaft | 300 mm |
| ➢ Motor And Gear Box ABB MAKE | 15HP |
3) Roll Tooling
Forming Rollers material suitable for PPGI material super polished for long life & production without marking on profile. Above Configuration Roller suitable for profile as per following.
4) Hyd. Profile Cutting Press:- Ignis Type Cylinder Type Hydraulic
Cutting when profile ready as per require length +/- 2 mm and very good line speed. Press is designed for without slug while cutting.
➢ Fabricated heavy duty base frame .
➢ High speed operation.
➢ Linear guide brass bush very useful when machine running high speed and constantly.
➢ Press is adjustable in 2 axis for align with profile output.
➢ More strength through Rack and pinion.
| 4)Hyd. Profile cutting press:- Ignis type Cylinder Type Hydraulic | |
|---|---|
| ➢ Working capacity | 20 Tons |
| ➢ Hydraulic Power Pack | 120 Liters |
| ➢ Pump | 01 |
| ➢ Filter | 01 |
| ➢ Solenoid valve | 02nos. |
5) Hydraulic Power Pack
➢ Tank Fabricated Capacity 120-Lts
➢ Motor 5 HP 3face 1440 rpm F class flange ABB
➢ Direction control valve:- NG-06-24v DC (Yuken)
➢ Pump :-1P series 27 LPM Dowty
➢ Section filter :- SC3 – 30 (Hydro line)
➢ Return line filter :-T1 F2-08-B25 (Hydro line)
➢ Level Gauge LG-03 (Hydro line)
> Working pressure :- 90 Kg/Cm2
6) Run out Table :-
➢Roller type Run out Table
7) Electrical and Integration
PLC & CONTROL PANELS
* destined for Electrical controlling of line equipment.
* Fabricated sheet metal enclosure.
* Easy accessibly mounting of components.
* PLC control mechanism system for high accuracy in length control.
*Front panel with operator interface, push button panel, operating &indicators.
*For ease of operation operator pendent can be at difference desired place on line.
*Mains with 3 phase 4 wire necessary protections shall be arranged by us near main panel console.
* HMI 4” X 6” Touch Colour screen- 01
* Variable frequency Drive ( VFD) Delta Make- 01
* PLC Delta Make- 01
* Encoder Delta Make- 01
* Contactor, relay, SMPS -01
* MM & Feet in length
* 5 length & Piece
* Auto Single Piece System
* Auto Breaking System
* Power Cut Start to same length
* Auto machine length counting
Features:-
➢ Shaft with double bearings for high strength.
➢ Back cutter for change coil colour.
➢ Lamination unit with synthetic rubber.
➢ Control panel with new design.
➢ Delta make drive with PLC.
➢ Yuken make hydraulic valve.
➢ ABB make motor for long life.
➢ 400×180 heavy I-beam with heavy 12mm thick fabricated body.
➢ 10 different sizes for easy and fast production.
➢ Easy to operate and fully automatic machine.
➢ 7” HMI (touch screen) with very good graphics quality.
> 20mm Plate Fabricated Body Stand