C And Z Making Machine
| C and Z Profile Making Machine | |
|---|---|
| Type of material to be processed | H.R. | C.R. | GI |
| No. of Station | 22 |
| Length of profile sheet | No limit |
| Total connected power required | 50 HP |
| Coil Width range | 170 mm to 550 mm |
| Coil Thickness range | 1.5 mm to 2.5 mm |
| Coil weight Allowed on DE coiler | Up To 5000 Kg |
| Automation level in performance | P.L.C. controlled length |
| Accuracy level | length: ±2 M.M. BEND/TWIST: 1.5 MM/MTR. DIMN:+/- 2 M.M |
| Decoiler | |
|---|---|
| Construction | All steel body |
| Mandrel rotation | Spherical roller bearings |
| Mandrel expansion | Hydraulic cylinder |
| Mandrel face length | 600 mm |
| Coil Width range | 175 mm to 550 mm |
| Coil Weight Up to | 5.0 Tons |
| Drum nominal dia. | 500 mm |
| Drum expansion range | 425 mm to 525mm |
| Breaking | Simple brake |
| Loop system | Motorized with loop sensor |
| Coil Leveler | |
|---|---|
| Max. width of coil can be enter | 550 mm |
| Min. width | 170 mm |
| Max Coil Thickness | 2.5 mm |
| Min Coil Thickness | 1.5 mm |
| Pinch Roll | No |
| Pinch Roll Dia. | 100 mm |
| Punching Press | |
|---|---|
| Working capacity | 16Mph |
| Hydraulic Punching Die | Hc Hcr |
| Punch Hardness | 58 to 62 HRC |
| Hydraulic Punching | Operated by Hydraulic Power pack |
| Motor | 5 HP AC Helical Gear Motor |
| Roll Forming | |
|---|---|
| No. of workstation | 22 |
| Coil Width range | 160mm to 550mm |
| Coil Thickness | 1.5 mm to 2.5 mm |
| Max. line speed | 0 to 20 MPM without punching & cutting |
| Gear Box Motor | 25 HP with gear box |
| Forming station type | Stand type design |
| Bearing | Ball bearing Turbo make |
| Shearing Unit | |
|---|---|
| Fabricated heavy duty base frame. | |
| High speed operation | |
| Hydraulic operated cutting press with anti friction guide way | |
| Working capacity | 16 Mpa Hydraulic |
| Hydraulic Cylinder | 02 Nos |
| Sensor | 02 |
| Solenoid Valve | 01 Nos |
| Pressure Control Switch | 01 Nos |
| Hydraulic Power Pack System | |
|---|---|
| Type | 15 HP C&Z for 6 punches, 2 shearing and 1 Decoiler |
| Working pressure | 150 Bar |
| Hydraulic pump | YUKEN Vane pump |
| Direction control valve | YUKEN Solenoid Valves |
| Motor | 15 HP @ 1440 RPM ABB |
PLC & Control Panels
PLC control mechanism system for high accuracy in length control.
Mains with 3phase 4wire necessary protections shall be arranged by us near main panel console.
MM & Feet in length.
Auto single piece system Auto braking system.
Auto machine length counting from front shear to back shear.
Drive & CPU type delta
DC control supply make (AC DC Converter) 24VDC, SMPS of DELTA