C Post making Machine
| General Specification | |
|---|---|
| Type of material to be processed | H.R. | C.R. | GI |
| No. of Station | 14 |
| Length of profile sheet | No limit |
| Total connected power required : | 50HP |
| Coil Width range : | 170 mm to 550 mm |
| Coil Thickness range : | 2.5 mm to 4 mm |
| Coil weight Allowed on DE coiler : | Up To 5000 Kg |
| Automation level in performance | P.L.C. controlled length |
| Accuracy level | length: ±2 M.M.BEND/TWIST: 1.5 MM/MTR.DIMN:+/- 2 M.M |
| DECOILER | ||||
|---|---|---|---|---|
| ➢Construction | All steel body | |||
| ➢ Mandrel rotation | Spherical roller bearings | |||
| ➢ Mandrel expansion | Hydraulic cylinder | |||
| ➢ Mandrel face length | 600 mm | |||
| ➢ Coil Width range | 175 mm to 550 mm | |||
| ➢ Coil Weight Up to | 5 Tons | |||
| ➢ Drum nominal dia. | 500 mm | |||
| ➢ Drum expansion range | 425 mm to 525mm | |||
| ➢ Breaking | Simple brake | |||
| ➢ Loop system | Motorized with loop sensor | |||
| COIL LEVELER | |
|---|---|
| ➢ Max. width of coil can be enter | 550 mm |
| ➢ Min. width | 170 mm |
| ➢ Max Coil Thickness | 4 mm |
| ➢ Min Coil Thickness | 2.5 mm |
| ➢ Pinch Roll | No |
| ➢ Pinch Roll Dia. | 100 mm |
| PUNCHING PRESS | |
|---|---|
| ➢ Working capacity | 16Mph |
| ➢ Hydraulic Punching Die | Hc Hcr |
| ➢ Punch Hardness | 58 to 62 HRC |
| ➢ Hydraulic Punching | Operated by Hydraulic Power pack |
| ➢ Motor | 20 HP AC Helical Gear Motor |
| SHEARING UNIT | |
|---|---|
| ➢ Fabricated heavy duty base frame. | |
| ➢ High speed operation | |
| ➢ Hydraulic operated cutting press with anti friction guide way | |
| ➢ Working capacity | 250 Mpa Hydraulic |
| ➢ Hydraulic Cylinder | 02 Nos |
| ➢ Sensor | 02 |
| ➢ Solenoid Valve | 01 Nos |
| ➢ Pressure Control Switch | 01 Nos |
| ROLL FORMING | |
|---|---|
| ➢ No. of workstation | 14 |
| ➢ Coil Width range | 160mm to 550mm |
| ➢ Coil Thickness | 2.5 mm to 4 mm |
| ➢ Max. line speed | 0 to 20 MPM without punching & cutting |
| ➢ Gear Box Motor | 30 HP with gear box |
| ➢ Forming station type | Stand type design |
| ➢ Bearing | Ball bearing Turbo make |
| HYDRAULIC POWER PACK SYSTEM | |
|---|---|
| ➢ Type | Hydraulic |
| ➢ Working pressure | 150 Bar |
| ➢ Hydraulic pump | YUKEN Vane pump |
| ➢ Direction control valve | YUKEN Solenoid Valves |
| ➢ Motor | 20 HP @ 1440 RPM ABB |
PLC & CONTROL PANELS
➢ PLC control mechanism system for high accuracy in length control.
➢ Mains with 3phase 4wire necessary protections shall be arranged by us near main panel console.
➢ MM & Feet in length.
➢ Auto single piece system Auto braking system.
➢ Auto machine length counting from front shear to back shear.
➢ Drive & CPU type delta
➢ DC control supply make (AC -DC Converter) 24VDC, SMPS of DELTA