THRIE BEAM / W BEAM profile Making Machine
Technical Specification
| Technical specification | |
|---|---|
| Type of material to be process | CR/HR/GP |
| No. of station | 18 station |
| Steel Boday Stretcher | 450/765 MM I BEEM |
| Heavy Stend Material | 50x50x550 (mm) |
| Bearing | FAG |
| Housing | 60x160x250 (mm) |
| Forming speed | 8-10 meter/min |
| Roller material | EN –31 WITH HARDNING |
| Motor | ABB OR EQUALANT |
| Main motor with Gearbox | 40 HP (1 pic.) |
| Gearbox | 4 HP ( 16 Pic.) |
| Voltage | 440V-50HZ-3 Phase |
| Cutting system | Post, Hydraulic, Automatic |
| Length of machine | 40 - 50 feet approx |
| Weight of machine | 25-28 Ton approx. |
| Maximum Material thickness | 2 mm to 3 mm |
| Maximum width of coil | 800 mm |
| Accuracy level | Length ±3mm Bend or twist ±5 mm/meter dimension ±3 mm |
Equipment
1 De-coiler – Hydraulic
2 Entry gauge – Screw type manual
3 Leveller – 4 roller Lower & 3 Pressure roll
4 Capsule Punching press – Hydraulic
5 Main Roll forming machine – 18 station
6 Cutting press – post cutting, Hydraulic
7 Control panel – Delta
8 Hydraulic power pack – ABB motor, Yukon make valve
9 Run out table – Heavy
10 power pack – 2 pis.(1 decoiler,1 roll forming)
| De-coiler (Hydraulic) | |
|---|---|
| Type | Hydraulic (10 ton) |
| capacity | 10000 KG |
| Coil Id | 510 mm |
| maximum coil width | 800 mm |
| Main body | heavy fabricated |
| Drum expansion length | 470-530 mm |
| Motor | 5 HP |
| Power pack | 5 HP |
Main Roll Forming Machine
Fabricated machine bed
Stand Bracket type
Entry guides movement manual.
Roll tooling material EN-8 with Harding, cnc turning and hardcore plated.
Drive mechanism by chain drive.
| Motor | ABB or equal ant |
|---|---|
| Main motor with Gearbox | 40 HP |
| Material thickness minimum | 2.0 mm |
| Material thickness maximum | 3.0 mm |
| Maximum width of coil | 800 mm |
| Shaft diameter | 100 mm |
| Power pack | 20 hp |
Cutting Press
Type – Hydraulic
cutting – Post cutting
sensor – proxy type
cutting die material with hardening – WPS
Hydraulic Power Pack
Tank fabricated capacity – 400 letter.
Motor – 20 HP, 3 phase,1440 RPM ,Flange ,ABB
Direction control valve – NG-06-24V-DC (Yukon)
Pump – 1P series 27 LPM Duty
Section filter – SC3-30 (Hydro line)
Return line filter – T1-F2-08-B25 (Hydro line)
Level gauge – LG-03 (Hydro line)
Control Panel
Drive – VFD
HMI – Delta 7″
HMI 10” X 10” Touch Color screen – 01
Encoder – delta
contactor, SMPS, Relay
Auto single piece system
Auto machine length counting
Fabricated sheet metal enclosure
Easy mounting of components
PLC control mechanism system for high accuracy in length control
Front panel with operator interface, push button panel, operating indicators
protections shell be arranged by us near main panel console.