Gc Profile Corrugated Roof Sheet Machine
| GENERAL SPECIFICATION | |
|---|---|
| ➢Type of material to be Processed | PPGL / PPGI / NCGI |
| ➢No. of Station | 23 |
| ➢Max Width of Coil | 1220 mm |
| ➢Min. Width of Coil | 500 mm |
| ➢Max thickness of coil | 0.6 mm |
| ➢Min. thickness of Coil | 0.3 mm |
| ➢Variable Line Speed | 0 TO 25 mt / min |
| ➢Automation level in performance | P.L.C CONTROLLED LENGTH |
| ➢Accuracy Level | Length: +/- 2 M.M.BEND /TWIST : 1.5 MM/MTR DIMN : +/- 2 M.M. |
Equipment List
(A) ROLL FORMING MACHINE
- De Coiler 10 MT capacity – (Hydraulic)
- Roll Forming Machine – (23 stand).
- Roll Tooling –
- Hydraulic profile cutting press.
- Hydraulic Power Pack.
- Run out
- PLC type control pane
Detail Line Specification
| 1) De Coiler 🙁 10 MT Capacity ) | |
|---|---|
| ➢All steel body construction | |
| ➢Mandrel rotation | Automatic |
| ➢Mandrel expansion by | Automatic |
| ➢Loop System | Automatic |
| ➢Breaking | Simple Brake |
| ➢Max Width of Coil Can be Loaded | 1220 mm |
| ➢Min width | 500 mm |
| ➢Mandrel face length | 1400 mm |
| ➢Drum nominal dia. | 500 |
| ➢Drum expansion range | 470 to 550 mm |
| ➢Max. weight of coil can be loaded | 10,000 kg |
| 2) Roll Forming Machine | |
|---|---|
| ➢Fabricated machined bed. | |
| ➢Plate type work station option | |
| ➢All roll shaft mounted on Ball Bearing | |
| ➢Roller shaft material EN-8 hardened and ground. | |
| ➢Entry guides with vertical guide rolls & lateral movement manual screw type. | |
| ➢Intermediate side guides with vertical guide rolls & all lateral movement manual screw type. | |
| ➢ Roll tooling material suitable for PPGI coil. |
|
| ➢Roll tooling manufacturing on C.N.C. machines. | |
| ➢Drive Mechanism will be chain drive. | |
| ➢No. of workstation | 23 |
| ➢Max width of coil | 1220 mm |
| ➢Min. Width of coil | 500mm |
| ➢Max. Thickness of coil | 0.8 mm |
| ➢Min. Thickness of coil | 0.3 mm |
| ➢Center distance of lower shaft to base plate | 150 mm |
| ➢Horizontal distance between two stations | 450 mm |
| ➢Max. Vertical Cent. Dist. Between lower to upper shaft | 300 mm |
| ➢Motor And Gear Box ABB MAKE | 15 HP |
3) Roll Tooling
Forming Rollers material suitable for PPGI material super polished for long life & production without marking on profile. Above Configuration Roller suitable for profile as per following.
4) Hyd. Profile cutting press:- Ingis type Cylinder Type Hydraulic Post Cutting Unit
Cutting when profile ready as per require length +/- 2 mm and very good line speed. Press is designed for without slug while cutting.
- Fabricated heavy duty base frame.
- High speed
- Linear guide brass bush very useful when machine running high speed and
- Press is adjustable in 2 axes for align with profile
- More strength through Rack and
| ➢Working capacity | 20 Tons |
|---|---|
| ➢Hydraulic Power Pack | 100 liters |
| ➢Pump | 01 |
| ➢Filter | 01 |
| ➢Solenoid valve | 02 nos. |
| 5) Hydraulic Power Pack: - | |
|---|---|
| ➢Tank Fabricated Capacity 100-Lts | |
| ➢Motor 5 HP 3face 1440 rpm F class flange ABB | |
| ➢Direction control valve | NG-06-24v DC (Yuken) |
| ➢Pump | 1P series 27 LPM Dowty |
| ➢Section filter | SC3 - 30 (Hydro line) |
| ➢Return line filter | T1 F2-08-B25 (Hydro line) |
| ➢Level Gauge LG-03 (Hydro line) | |
| ➢Working pressure | 90 Kg/Cm2 |
6) Run out Table
- Roller type Run out Table
7) Electrical and Integration
PLC & CONTROL PANELS
- destined for Electrical controlling of line
- Fabricated sheet metal
- Easy accessibly mounting of
- PLC control mechanism system for high accuracy in length
- Front panel with operator interface, push button panel, operating &
- For ease of operation operator pendent can be at difference desired place on
- Mains with 3 phase 4 wire necessary protections shall be arranged by us near main panel console.
- HMI 4” X 6” Touch Color screen-01
- Variable frequency Drive ( VFD) Delta Make-01
- PLC Delta Make-01
- Encoder Delta Make-01
- Contactor, relay, SMPS-01
- MM & Feet in length
- 5 length & Piece
- Auto Single Piece System
- Auto Braking System
- Power Cut Start to same length
Auto machine length counting
Features
- Shaft with double bearings for high
- Back cutter for change coil
- Lamination unit with synthetic
- Control panel with new
- Delta makes drive with
- Yuken make hydraulic
- ABB make motor for long
- 350×150 heavy I-beam with heavy 12mm thick fabricated
- 10 different sizes for easy and fast
- Easy to operate and fully automatic
7” HMI (touch screen) with very good graphics quality